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Technical Paper

Analysis of Vibration Characteristics of High-Speed Reducer for Pure Electric Vehicles

2024-04-09
2024-01-2721
In view of the vibration and noise problem in the electric drive system, the vibration characteristics of its high-speed reducer are analyzed and studied. Through the vibration and noise bench test of the integrated electric drive system, the contribution of high-speed reducer gear meshing order vibration noise to the vibration noise of the electric drive system was studied. A rigid-flexible coupling dynamic model of high-speed reducer was established, and the accuracy of the model was verified. At the same time, based on the gear modification theory, the effects of different gear modification parameters on the peak-to-peak value of high-speed reducer gear transmission error, the amplitude of each order harmonic of the transmission error, and the vibration acceleration response of the high-speed reducer shell surface were studied. Genetic algorithm was used to optimize the gear modification parameters, and the optimization method was simulated and verified.
Technical Paper

Experimental Analysis on Noise and Vibration of Electric Drive System Focusing on Order Contribution Ratio

2024-04-09
2024-01-2339
In the process of automobile industrialization, integrated electric drive systems turn to be the mainstream transmission system of electric vehicles gradually. The main sources of noise and vibration in the chassis are from the gear reducer and motor system, as a replacement of engine. For improving the electric vehicles NVH performance, effective identification and quantitative analysis of the main noise sources are a significant basis. Based on the rotating hub test platform in the semi-anechoic chamber, in this experiment, an electric vehicle equipped with a three-in-one electric drive system is taken as the research object. As well the noise and vibration signals in the interior vehicle and the near field of the electric drive system are collected under the operating conditions of uniform speed, acceleration speed, and coasting with gears under different loads, and the test results are processed and analyzed by using the spectral analysis and order analysis theories.
Technical Paper

Effect of Timing Strategy on Mixture Formation, Performance and Emission of Inlet Injection Hydrogen Engine

2024-04-09
2024-01-2614
In order to scrutinize the timing variables impacting the combustion performance and emissions of the Port Fuel Injection hydrogen engine (PFI-H2ICE), a model of a four-cylinder hydrogen engine is meticulously built utilizing the 1D software GT-POWER. The effect of excess air coefficients and timing strategies (including the intake valve opening timing (IVO), the start of injection timing (SOI), and ignition timing) is analyzed in this study. The main conclusions are as follows: The hydrogen engine remold from the Isuzu JE4N28 nature gas engine manifests a lean combustion threshold ranging between 2.0 and 2.5. Notably, advancing intake valve opening timing by 20°CA has proven beneficial to the brake thermal efficiency (BTE) of the hydrogen engine while reducing the NOx emissions by a substantial margin, and advancing intake valve opening timing bears the virtue of strengthen the positive influence of the start of injection timing upon the engine's combustion performance.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Study on the Braking Torque Allocation of the ABS Based on the Frequency of the Electro-Hydraulic Brake

2015-09-27
2015-01-2703
Study on the braking torque allocation of the ABS (Anti-lock Brake System) of the electro-hydraulic brake system in the distributed drive electric vehicles, using a hierarchical control structure, of which the lower controller takes a braking torque allocation strategy based on frequency, so as to achieve a good braking effect. The lower controller uses the strategies which are based on the filter principle or the weighted least squares algorithm. To the former, Butterworth filter is selected to execute the braking torque allocation. Then the ABS braking torque allocation strategy based on Butterworth filter and the weighted least squares are designed and analyzed respectively, finally their braking effects are simulated and contrasted in Simulink and AMESim.
Technical Paper

Optical Investigation of Lean Combustion Characteristics of Non-Uniform Distributed Orifice Passive Pre-Chamber on a High Compression Ratio GDI Engine

2024-04-09
2024-01-2101
The passive pre-chamber (PC) is valued for its jet ignition (JI) and is suitable for wide use in the field of gasoline direct injection (GDI) for small passenger cars, which can improve the performance of lean combustion. However, the intake, exhaust, and ignition combustion stability of the engine at low speed is a shortcoming that has not been overcome. Changing the structural design to increase the fluidity of the main chamber (MC) and pre-chamber (PC) may reduce jet ignition performance, affecting engine dynamics. This investigation is based on non-uniformly nozzles distributed passive pre-chamber, which is adjusted according to the working medium exchange between PC and MC. The advantages and disadvantages of the ignition mode of PC and SI in the target engine speed range are compared through optical experiments on a small single-cylinder GDI engine.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
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